July 4, 2025
I. Evolution of Wall Panel Technology
1st Gen: Traditional Materials
-Gypsum/Stone/Tiles: High maintenance costs ($185K/10k㎡ annually for natural stone)
-Limitations: Prone to moisture damage, low impact resistance
Latest Gen:
II. 7 Core Wall Panel Systems Decoded
- Structure:
Layer 1: 2mm Mineral SPC (ASTM D5420 Certified)
Layer 2: ENF-Grade Bamboo Charcoal Core
Layer 3: Waterproof Polymer Base
-Customization: 1220-3600mm lengths, 8-12mm thickness
2. PU Stone Wall Panel
- Manufacturing:
- Real-stone molds → 60kg/m³ density PU + PVC film/water-based paint
- Weight: 15% of natural stone
- Signature Series: Mountain Rock (2400×800×120mm), Feather Stone (900×200×40mm)
- Composition: Wood fibers + recycled plastics
- Outdoor Advantage: UV-resistant coating (QUV 3000hr test certified)
4. PS Decorative Panels
- Superior Features:
- 2900mm seamless lengths
- 0.5mm precision relief embossing (D01-D50 series)
- Applications: Luxury hotel feature walls
5. Polyester Acoustic Panels
- Performance Metrics:
- NRC 0.7 (500Hz frequency)
- Antibacterial coating (99.2% MRSA inhibition)
- Ideal For: Theaters, hospitals
6. UV Marble Sheets
- Tech Innovation:
- UV-cured printing + self-cleaning nano-layer
- 97% stone texture replication (Pantone-validated)
7. Outdoor Flooring Systems
- Hybrid Structure: WPC core + SPC wear layer
- Extreme Weather Proof: -30°C to 80°C tolerance
III. Global Certification Framework
Standard | Applicable Panels | Key Requirement |
ENF | SPC/WPC | Formaldehyde ≤0.025mg/m³ |
ASTM E84 | PU/PS | Flame spread index <25 |
BS 476-6 | Acoustic Panels | Fire Class 0 |
AS 5637.1 | Outdoor Flooring | Slip resistance R10 |
IV. Custom Design Engineering
Texture Library
- 46 PU stone patterns | 200+ wood grains | 32 metallic finishes
- Example: Nebulite Stone (1200×600×25mm)
Connection Systems
- Hidden clips | Metal profiles | Structural adhesive
Modern wall panel systems represent more than surface solutions – they are engineered responses to 21st-century architectural
demands. From SPC’s collision-resistant nanotechnology to PU stone’s weight-defying realism, these innovations transform spaces
while slashing lifetime costs by 40-63%. As global certifications evolve (ENF/ASTM/BS), Zhuokang leads with 7 patent-pending
technologies and 260,000㎡ annual production capacity.
Your Next Step:
Learn more: [Download the Zhuokang Wall Panel Product Manual]
Consult Our Engineers: Email:[jifei@zhuokangsh.com] | WhatsApp:[+8618253925690]