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What Are Modern Wall Panel Systems? The Architectural Revolution Explained

July 4, 2025

I. Evolution of Wall Panel Technology



1st Gen: Traditional Materials  


-Gypsum/Stone/Tiles: High maintenance costs ($185K/10k㎡ annually for natural stone)  


-Limitations: Prone to moisture damage, low impact resistance  


Latest Gen:


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II. 7 Core Wall Panel Systems Decoded



1. SPC wall Panels


- Structure:  


 Layer 1: 2mm Mineral SPC (ASTM D5420 Certified)  


 Layer 2: ENF-Grade Bamboo Charcoal Core  

  

 Layer 3: Waterproof Polymer Base  


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-Customization: 1220-3600mm lengths, 8-12mm thickness  


2. PU Stone Wall Panel  


- Manufacturing:  

  

- Real-stone molds → 60kg/m³ density PU + PVC film/water-based paint  

  

- Weight: 15% of natural stone  


- Signature Series: Mountain Rock (2400×800×120mm), Feather Stone (900×200×40mm)  


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3. WPC Wall Panel  


- Composition: Wood fibers + recycled plastics  


- Outdoor Advantage: UV-resistant coating (QUV 3000hr test certified)  


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4. PS Decorative Panels  


- Superior Features:  


- 2900mm seamless lengths  


- 0.5mm precision relief embossing (D01-D50 series)  


- Applications: Luxury hotel feature walls  


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5. Polyester Acoustic Panels


- Performance Metrics:  


- NRC 0.7 (500Hz frequency)  


- Antibacterial coating (99.2% MRSA inhibition)  


- Ideal For: Theaters, hospitals  


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6. UV Marble Sheets


- Tech Innovation:  


- UV-cured printing + self-cleaning nano-layer  


- 97% stone texture replication (Pantone-validated)  


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7. Outdoor Flooring Systems


- Hybrid Structure: WPC core + SPC wear layer  


- Extreme Weather Proof: -30°C to 80°C tolerance  


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III. Global Certification Framework



Standard Applicable Panels Key Requirement
ENF  SPC/WPC Formaldehyde ≤0.025mg/m³
ASTM E84 PU/PS Flame spread index <25
BS 476-6  Acoustic Panels Fire Class 0
AS 5637.1  Outdoor Flooring Slip resistance R10


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IV. Custom Design Engineering



Texture Library


- 46 PU stone patterns | 200+ wood grains | 32 metallic finishes  


- Example: Nebulite Stone (1200×600×25mm)  


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Connection Systems  


- Hidden clips | Metal profiles | Structural adhesive  


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Modern wall panel systems represent more than surface solutions – they are engineered responses to 21st-century architectural


demands. From SPC’s collision-resistant nanotechnology to PU stone’s weight-defying realism, these innovations transform spaces


while slashing lifetime costs by 40-63%. As global certifications evolve (ENF/ASTM/BS), Zhuokang leads with 7 patent-pending


technologies and 260,000㎡ annual production capacity.


Your Next Step:
 

Learn more: [Download the Zhuokang Wall Panel Product Manual]


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Consult Our Engineers: Email:[jifei@zhuokangsh.com]  |  WhatsApp:[+8618253925690]